Strategy & Organization

• Asset Management Strategy

• Asset Management Awareness

• Reliability Partnership

• Demand Analysis

• Maintenance and Reliability Organizational Structure

• Maintenance and Reliability Leadership Structure

CMMS/EAMS

• System Selection, Implementation and Upgrades

• Master Asset Listing

• Asset Tagging

• Asset Hierarchy

• Bills of Materials

• Asset Documentation Management

• Work Orders

• Failure Description

• Purchasing

• Inventory Management

• Reporting

Work Management

• Work Management Process

• Work Identification

• Work Prioritization

• Emergency Response

• Work Order Backlog Management

• Work Planning

• Scheduling and Coordination

• Work Execution

• Work Follow-up

• Roles and Responsibilities

Inventory Management

• Maintenance Materials Management General

• Specification - BOMs and Critical Spares

• Inventory Levels/ Accuracy

• Parts Data Records and Integrity

• Purchasing

• Storerooms

• Point of Use Storage

• Inventory Optimization

Asset Reliability

• Asset Criticality

• Preventive Maintenance

• Lubrication Program

• Predictive Maintenance

• Bad Actor Program

• Failure Management

• Root Cause Failure Analysis

• Design for Reliability

• PM Strategy Optimization (PMO, RcM, FMEA)

• Precision Maintenance

Loss Elimination

• TPM Cultural Readiness

• Loss Elimination: Overall Equipment Effectiveness

• Operator Autonomous Maintenance

• 5S Workplace Organization

• Operations Changeovers

• Work Request Process

• Emergency Management

Assessments

Our structured approach to looking at your organisation will identify areas for improvement. However, it should not end there. What sets us apart is the practical advice, gained from many years’ experience and user friendly proprietary tools that transform these opportunities into tangible results. Because of our already proven track record, we will help you make the improvements.

Asset Management Strategic Workshops

There is so much to do and limited time. Let us help your organization make the best use of everyone’s time by structuring the required improvements based on your company’s overall priorities. Our Strategic Workshops help organizations to identify and prioritize the required improvements to move organizations to best-in-class.

Metrics & KPI Development

If we are not measuring we are not managing. Yet many companies do not select and define the correct reliability metrics and KPIs for their individual business. We develop KPIs that meet specific business target needs.

Work Management - Planning & Scheduling

Efficiencies increase net profit. We are the market leaders in planning and scheduling techniques. Our Work Management Simulation, products and exercises are used to help drive cultural transformation, mindsets and behaviors towards reliability excellence.

PM Development & Optimization

Baselining of your PM Program and removal of the non-value adding PMs will allow your team to perform more efficiently. Adding back the right PMs that are currently missing and impacting on your reliability and OEE will make you more effective. We will complete this work as a turn key project or carry out rapid learning bootcamps where your staff will learn the necessary skills to complete the optimization process, using our bespoke tools.

Inventory Optimization

Removal of waste and mapping of material flows can make significant savings to the bottom line of your business. We will help reduce overall inventory levels and show you the best way to actively manage your remaining stock to minimize cost.

CMMS/EAM System Set-up

Remember that your CMMS/EAM system is typically an IT package. We can help install or tailor your package to match your current and future maintenance work flows.

Technical Solutions

People are more comfortable living with an issue they understand than implementing a solution that they don’t. Because of our diverse backgrounds and many years’ experience, our resources will help you come up with the correct solution and implementation plan for all your issues.

Design for Reliability

How do you ensure that your project deliverables will function the way they should? Our design for reliability is a process that uses tools, processes and procedures to ensure that a product or service meets its reliability requirements, in its expected operating environment, for the duration of its lifetime.

Production Loss Elimination

Poor reliability, productivity and quality (OEE) will significantly impact your costs. Let us help you improve your overall effectiveness by using a systematic, lean-based approach to loss eliminating.

Training & Education

We will tailor our training and education programs to ensure your team maximize the benefits when they return to their daily roles. Our practical field and management experience lets us excel at connecting with your team in the field, as well the managers responsible for managing the business. Our courses do not focus on the maintenance specific tasks but rather on the methods used to develop and carry out the tasks, including the time, human and physical resources needed around the task.